Power FC Adapter Board for Nissan KA24DE Engine, Dyno Results!

PowerFC on a KA24DE(T)? Read more to find out!

Ask any 240sx owner with a turbo KA setup what's the main issue when going from NA to turbo and their reply would most likely be lack of engine management, and blow off valve and idle issues. A stock ECU retune will help give better performance and is common amongst KAT owners, however, the idling issues associated with the blow off valve opening will still remain. Here at FRSport.com, we are experimenting with adapting Apexi's PowerFC into a KA motor to see just how well the motor responds to the unit.

The factory motor dynos at about 130RWHP and 140TQ, give or take a few numbers depending on the condition of the motor. In fact, our stock test vehicle on the dyno yielded 129.4RWHP and 139.5TQ to be exact, which is nothing to be impressed about.

In our quest to extract more power from the KA motor, we started with an unlikely approach by looking at the engine maangement. Our engine management system is the PowerFC, from a blacktop S13 SR20DET. The PowerFC doesn't exactly plug directly into the KA motor, as the differences between the KA and the SR is significant enough to make it next to impossible to bolt-on without severe modifications to the engine components and harness.

In order to make the unit plug and play, we have prototyped an adapter board to allow the PowerFC to run with the KA just as if it was made for the KA motor. With the foundation in place, we wanted to see just how much power can be extracted from tuning alone so off we went to XS Engineering for some tuning!


Engine Configuration

Engine
Stock KA24DE

Modifications
None

Engine Management
PowerFC MAF version with FRsport's adapter board

Our first run was with the stock ECU with base timing set to 20 degrees. Peak horsepower and torque with factory ECU is 129.4 RWHP and 139.5 TQ with 91 octane gas..

After a few hours of dialing in the ignition and fuel maps, the engine put out 136.5 RWHP and 151.8 TQ, a peak gain of 7 rwhp and 12 ft/lbs of torque! What's even better is that the power gains are across the RPM band, starting from about 2200RPM up to redline! Furthermore, the power curve is less jagged than with the stock ECU, resulting in a much more smoother acceleration at WOT.





In order to realize more potential of the PowerFC with the adapter board, we wanted to try the it on a boosted motor. Our search for the perfect vehicle came from one of our customers Jimmy (Bao) with a daily driven KAT setup with the KA turbo issues mentioned above. His engine setup is shown below.


Engine Configuration

Engine
1995 KA24DE-T

Modifications
XS Engineering Turbo Kit
Custom 3" downpipe
Apexi N1 exhaust
PowerFC w/ MAP sensor
FRSport adapter board for PowerFC
Nismo 740cc side feed injectors
ACT 4-puck racing clutch
Greddy Type-RS blow off valve
Greddy Profec S boost controller
Greddy 52mm boost gauge
Flex-a-Lite dual 12" electric fans
FRsport's prototype dual fan controller

After installing all the goodies listed, we popped in the ignition and fuel maps from the NA tune and drove off to XS Engineering once again for another tune. The results? You can see for yourself!

BOOST RWHP TORQUE
0.4 bar (5.8 psi) 228.9 228.0
0.6 bar (8.8 psi) 255.4 262.7
0.8 bar (11.7 psi) 281.4 285.9



The dyno was performed with 91 octane gas. Higher power can be achieved with race gas. At 0.8 bar, the engine was running into some ignition and/or spark problems. We are currently investigating those issue(s). With the PowerFC and the large 740cc injectors in place, the system is capable of handling well more than 500rwhp.

Stay tuned for further updates as plans are to upgrade the ignition system, the turbo, and ultimately the internals of the engine to push even more power.

Partial adapter kit available in near future for the do-it-yourself builders. It will require some work such as making a 1 to 1 patch harness with S13 connector ends, and some light soldering of the PCB connectors, but will be the most cost effective MAP-based standalone engine management without having dig into your existing wiring harness or engine components! At the moment, we are currently only prototyping the unit for selected customers.

Have questions about this article? Email us.

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